Has anyone mounted relays in the front?

[DJ3100]

Yeah, I checked my 2000 Chevy 2500 which has the relays and fuse panel under the hood and it's not sealed, just covered. Condensation hasn't been a problem there either - of course I almost never wash it.

I'm in the process of machining a better looking cover. I will use foam tape to seal the lid and RTV to seal the wires into the grommets, but mainly I want to keep dirt and water out. The relays are potted, so terminal corrosion is the only potential problem from condensation. There is always a terminal block in that location anyway, so I don't think there is a probability of any additional problems.

 

[Dirtyrat]

I had just meant that being metal, it would tend to condense water more easily than say plastic, as metal changes temperatures rather quickly.

I'm sure it will be fine! =)

 

[DJ3100]

I had just meant that being metal, it would tend to condense water more easily than say plastic, as metal changes temperatures rather quickly.

I'm sure it will be fine! =)

I always appreciate additional thoughts, that's why I post stuff. I really hadn't considered condensation and it's a valid concern, especially with the 22 gauge stainless pan. I'll seal it up to reduce the air flow and not worry about it.

 

[DJ3100]

Here's the finished cover with foam tape, but minus screws.

The relays are wired, ran the wiring to the lights, fan and left a wire for the horn. Ran the wires that will plug into the bulkhead connector.

 

[I-R-POPS]

That ought a do it! Looks nice and clean.

POPS