still on this door replacement. replacing the door and hinge made it close better, but since I had already put new felts and rubbers and glass in the old door I had to switch it all over.
but the real problem was the splines for the window crank were stripped on the replacement. stripped may not accurately describe it, instead of splines on the spindle it looked like an awl or punch, someone had used pliers or vice grips for years and it was worn significantly.
MY PLAN was to just cut the spindle, cut the spindle with good splines off the other door, bevel and weld. my brother heard this plan and started right away with the "that seems like a really lazy thing to do" kinds of comments. maybe lazy, but changing the regulators with the seven reluctant screws per door and internal roller sounded like a real pineapple enema.
so be it. I fought the screws on the damaged regulator first, to assess what kind of pain it would be. after drilling out two (a flathead screwdriver just rounded them off) I got smart and used a big pair of vice grips perpendicular to the screw head and used the leverage to crack them loose. that worked for the remaining 12.
the stripped one is on the bottom, you can see it had a broken spring too so my brother was right, better to endure the pain.
if you havent done this and need to, here is my tip:
when you get all the screws out it will still hang there by the spindle, its made to come out the bottom and the temptation is to try to pull it out spindle side first, but it will hit the window stop in the middle of the door. the way it worked for me was to let the spindle side all the way to the bottom of the door and then push it to the rear, away from the hole, flipping the assembly upside down so that the roller arms come out the hole first. that worked well, and install was the reverse, put it in upside down and pull the roller arms up from the top of the door till you get the spindle in the hole again.
after that I changed the felts and rubbers and glass again. I also had to change the outside window garnish moulding, the replacement door was stainless and was the only bit of stainless on the truck. everythingw orks great now!
i put in the overflow tank and so the hood is ready to go on for the last time, so bumper and carpet and seat (still no word) are where I am at!