Hey, how's it going in Missouri? Wondering how the project is coming along. I know that you have already done most or all of this part of the job, but I've been thinking about how a person could use the original frame to get the correct positions for all of the suspension & engine mounts (since with a FWD you can't change the relationship between the two very much, if at all). I was thinking that if you measured the frame to ground position at several points prior to cutting the car apart, you could determine the original positions of each of the mounting areas as far as how they relate to the plane of the roadway. Once that was done, I'd mount the original frame to some sort of frame rack or table, then build brackets (fastened down to the frame rack or table) which would mount to each of the mounting positions. Then you could remove the original frame, position the new frame on the table at the desired road height & stance, and just weld in frame mounts that would mount up correctly to those predetermined positions. That should get everything back in its proper position in relation to each other, and to the roadway plane. I originally thought of this in relation to getting the front clip (sheet metal) properly positioned after a front frame clip. (I saw a 46 DeSoto with a late model front frame clip several decades ago, and realized that it would be difficult to get the sheet metal back into proper position without some sort of guide like that. In that case, I thought that a person could build a sort of template that would attach to the hood hinge mount positions, or some place else on the firewall, and then attach positioning brackets to that to get the proper location for the radiator support bracket, and any other mounting points. If the body is off of the frame, it would be even better to build this off of mounting points on the rear section of the frame itself, as there can be some adjustments or variation in the frame to body mounts.)
Anyway, I'm also interested in how you designed the proper upper control arm to replace the struts. That's one part that could not just be transferred over from the original suspension design.