Anyone who even THINKS about using PVC pipe for compressed air is playing Russian roulette. It is just a matter of time until it blows and when it does it will like a bomb went off. It might not be today or tomorrow, but it will.
Here is what OSHA says about it:
"In enforcing the Washington Industrial Safety and Health Act (WISHA), the Department of Labor and Industries (L&I) sometimes encounters the use of PolyVinyl Chloride (PVC) pipe as part of compressed air systems. Compressed gas contains a huge amount of stored energy. Any external incidental damage to the pipe, a nip or an unusual pressure surge in the system can greatly compromise the integrity of PVC pipe. PVC pipe also can be damaged by oil and other contaminants contained in the air supply. Subsequently, failure of the pipe can result in an explosion with fragments of shattered pipe flying in all directions. The potential for injuries resulting from such accidents is significant. There is a history of explosion in the state and the hazard should be widely recognized. Manufacturers will not accept liability for unapproved PVC piping used to carry compressed air. Furthermore, the Plastic Pipe Institute has warned against using PVC pipe for compressed air purposes."
http://www.osha.gov/dts/hib/hib_data/hib19880520.html
Information Date: 19880520
Record Type: Hazard Information Bulletin
Subject: The Use of Polyvinyl Chloride Pipe in Above Ground Installations.
"When PVC piping explodes, plastic shrapnel pieces are thrown in all directions."
"'We're seeing more incidents of explosive failure, and we're citing more employers for using PVC air system piping,' said Paul Merrill, senior safety inspector in L&I's Spokane office."
"'It's probably just a matter of time before someone gets seriously injured in one of these explosions unless everyone pays more attention to the manufacturer's warnings,' Merrill said.
Last year, a section of PVC pipe being used for compressed air exploded 27 feet above a warehouse floor. A fragment of the pipe flew 60 feet and embedded itself in a roll of paper. Fortunately, nobody was in the area at the time.
A PVC pipe explosion in a new plant in Selah broke an employee's nose and cut his face."
"PVC piping buried 3 feet underground at a Yakima manufacturing plant exploded, opening up a crater approximately 4 feet deep by 3 feet across."
"Only one type of plastic pipe has been approved for use with compressed air. That pipe, Acrylonitrile-Butadiene-Styrene (ABS), is marked on the pipe as approved for compressed air supply."
Don