bob w
Still crazy after all these years!
I have the windshield but it was previously mounted in a rubber molding. It fit poorly so this time I want to flush mount it and glue it in place. That means a recessed flange is needed in the opening. The opening was enlarged to be 1/8" larger than the glass all around. I made a buck out of masonite, gluing two pieces to make it a 1/2" thick. That way the windshield will be recessed a bit below the opening.
The edge and inside of the buck were coated with Vaseline to act as a mold release.
I spent a few hours in the tiny, tube filled interior trying to hang fiberglass cloth, fiberglass mat and smear Tiger Hair and Duraglass. It wasn't easy but I made some progress. So far it is unfit for viewing as I don't want to ruin whatever illusion RRR members of my ability.
Mike, Yeah, maybe the trick is to highlight the gas filler. Time will tell...